西门子为全球最大的煤矿码头提供MES系统

来源/作者:中华工控网| 发布:智能装备网|发布时间:2021-11-25|阅读:443

Siemens provides MES for world's largest coal terminal 

西门子为全球最大的煤矿码头提供MES系统

July 27, 2007 - Richards Bay Coal Terminal Company Ltd. has engaged the Siemens Industrial Solutions and Services Group (I&S) to equip the world's largest coal terminal in South Africa with a Manufacturing Execution System (MES). In addition to monitoring of the production level, the system also enables planning on the business level, thus ensuring a high degree of efficiency in manufacturing facilities. Thanks to its modular design, it will be easy to expand the system in future when necessary. Commissioning is scheduled to take place end of 2008.

7月27日消息——里查德湾煤矿有限公司已经签订西门子工业解决方案和服务集团(I&S)为其在南非的全球最大的煤炭码头装备制造执行系统(MES)。该系统除了监测生产水平之外,还将为业务方面作计划,因而确保了生产车间较高的效率。由于其模块化设计,将来在需要的时候可以容易地扩展该系统。试运行预计在2008年底进行。

The Richards Bay coal terminal exports around 72 million metric tons of coal per year. An expansion program is intended to increase the annual capacity to over 90 million metric tons by 2009. The deep-water port is in the north of KwaZulu-Natal province on the east coast of South Africa. The coal supplies come from mines in the hinterland and are transported to the terminal via a 560 kilometer-long railway network. On arrival, up to 5500 metric tons of coal can be unloaded every hour and temporarily stored in coal tips with a total capacity of over 6 million metric tons. The quay of the terminal is 1.6 kilometers long and has five moorings at which four ship loaders load up to 400,000 metric tons of coal per day. In the meantime, around 700 ships a year are handled and can be loaded with up to 11,000 metric tons of coal per hour.

里查德湾煤矿每年出口大约7200万吨煤炭。公司计划到2009年的时候将年出口量扩大到超过9000万吨。这个深水港口位于南非东海岸夸祖鲁-纳塔尔省的北部,煤炭来源于内地的矿山并通过一条560千米长的铁路网络运输到码头。到达时,每小时有多达5500吨的煤炭被卸下来,而临时堆存的煤炭总量超过6百万吨。该煤炭码头长1.6千米,有五个系泊处,四架船用装载机每天可以装载40万吨煤炭。同时,每年大约操作700艘船只,每小时可以装载多达1万1千吨的煤炭。

As part of the expansion program, Siemens is equipping the coal terminal with an MES (Manufacturing Execution System), which coordinates and monitors all movements of raw materials. The flow of information covers the arrival and storage of the raw material, handling and internal order processing, as well as flexible processing of the key production figures for the management level. In this way, it is possible to facilitate the economically efficient achievement of business objectives. Apart from production management, the system efficiently controls order processing in respect of incoming and outgoing material.

作为扩建计划的一部分,西门子为该煤炭码头装备一套MES(制造执行系统),协调和监控原材料的所有运转。信息流涵括原料的到达和储存,处理和内部订单的处理,以及用于管理的关键生产图表的灵活处理。这样,就可能帮助经济有效地实现商业目标。除了生产管理之外,这个系统还有效地控制原料的进出的订单处理。

The most important feature of the system is Simatic IT framework, the Siemens platform for MES. Thanks to the data integration service, the gap between the existing ERP (Enterprise Resource Planning) system and the monitoring level is closed. The entire production process is displayed on a screen in a clear graphic display. Integrated KPI (Key Performance Indicators) and OEE (Overall Equipment Efficiency) libraries, equipped with monitoring and reporting functions, lead to more transparency in the process. The all-inclusive display of all the process enables forward-looking planning and rapid decision-making by the management. These features allow migrating all RBCT operations- and planning functions step by step into the Simatic IT platform in future. This, in turn, results in increased productivity and greater availability.

该系统最重要的特点是Simatic IT 构架,西门子的MES平台。由于数据集成服务,现有ERP(企业资源计划)系统和监测水平之间的差距已经消除。整个生产流程都在一个清楚的图表显示器上显示出来。集成的KPI(关键绩效指示器)和OEE(全设备效率)库,配上监测和报告功能,使得流程更加透明。所有流程的全部显示使得管理层可以做出未来计划和快速地作出决策。这些特点使得里查德湾煤矿的所有运作以及计划职能在将来可以逐步地转移到Simatic IT平台。这样,反过来增加了生产力和更大的可用性。

It is the first integrated, Simatic IT project that is based completely on the ISA95 standard and is being implemented for the mining and materials processing industry. The system will be commissioned by Siemens and handed over as a turnkey solution.

这个是第一个完全基于 ISA95标准以及实施于采矿和原料加工工业的集成Simatic IT项目。该系统将由西门子负责试运行,而且将作为一个全承包解决方案移交。

The Siemens Industrial Solutions and Services Group (I&S) is the integrator of systems and solutions for industrial and infrastructure facilities and global service provider for the plant and projects business covering planning, installation, operation and the entire life cycle. I&S uses its own products and systems and process technologies in order to enhance productivity and improve competitiveness of companies in the sectors of metallurgy, water treatment, pulp and paper, oil and gas, marine engineering, open-cast mining, airport logistics, postal automation, intelligent traffic systems and industrial services. In fiscal 2006 (to September 30) I&S employed a total of 36,200 people worldwide and achieved total sales of EUR 8.819 billion. 

西门子工业解决方案与服务集团(I&S)作为工业和基础设施行业的系统和解决方案提供商以及工厂和项目的全球服务提供商,其业务范围涉及规划、安装、运行和整个生命周期。I&S 利用其自身产品和系统以及过程技术为冶金、水处理、造纸、油气、航海工程、露天采矿、航空运输、邮政自动化、智能交通系统以及工业服务行业的公司提高生产率和提升竞争力。在 2006 财政年度(截止 9 月 30 日),I&S在全球范围的员工总数达到 36,200 人,实现销售总额 88.19 亿欧元。

(本文由中华工控网翻译,转载请注明出处,更多中英对照资料请进异域来风http://world.gkong.com)

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